Weld Force Gauges

First step of Resistance Welding Quality Assurance is validating your weld force is correct!

Problems caused by incorrect weld force:

 

If Weld Force is Too Low…

  • Expulsion at Weld Interface
  • Surface Expulsion/Electrode Sticking
  • Low Weld Strength
  • Internal Cracks in Weld Nugget

If Weld Force is Too High…

  • Excessive Weld Indentation
  • Cracks in Parent Material

What is incorrect force costing you every day?

 

2021 Force Gauges Video Ad

Tuffaloy supplies a range of weld force gauges to fit your needs. All gauges come with a Certificate of Calibration.

We offer:

  • Hydraulic Analog Gauges with 2-3% accuracy
  • Digital-Electronic Gauges (DLC) with 0.5% accuracy
  • Weld Through Digital Probes with 0.5% accuracy

All gauges can be returned to Tuffaloy for calibration, repairs if needed and NIST certification.

Product Manuals

pdfDLC Series Gauge Manual (Rev3.1)

pdfDHG_Weld_Force_Gauge_Operators_Manual

Part Description Max. Force Measurement Gauge Type Overall Length TUFF_Accessories_Weld_Force_Gauges_HEADER_PART_PARTWIDTH Unit of Measure
601-0600DHG  
Digital Hydraulic Weld Gauge 600LB With Case 600 LBS Digital Hydraulic 8.00000 IN
601-3000DHG  
Digital Hydraulic Weld Gauge 3000LB With Case 3,000 LBS Digital Hydraulic 8.00000 IN
601-0200DHG  
Digital Hydraulic Weld Gauge 200LB With Case 200 LBS Digital Hydraulic 8.00000 IN
601-1500DHG  
Digital Hydraulic Weld Gauge 1500LB With Case 1,500 LBS Digital Hydraulic 8.00000 IN
601-8444MD-KN  
Digital Electronic Weld Probe 44.48kN With Case 44.48 kN Insulated Digital 15.00000 IN
601-8453MD-KG  
Digital Electronic Weld Probe 4,540Kg With Case 4,540 Kg Insulated Digital 18.00000 8.00000 IN
601-8045MD-KG  
Digital Electronic Weld Probe 454Kg With Case 454 Kg Insulated Digital 15.00000 IN
601-8133MD-KN  
Digital Electronic Weld Probe 13.30kN With Case 13.30 kN Insulated Digital 15.00000 IN
601-8044MD-KN  
Digital Electronic Weld Probe 4.45kN With Case 4.45 kN Insulated Digital 15.00000 IN
601-8136MD-KG  
Digital Electronic Weld Probe 1360Kg With Case 1,360 Kg Insulated Digital 15.00000 IN
601-8222MD-KN  
Digital Electronic Weld Probe 22.24kN With Case 22.24 kN Insulated Digital 15.00000 IN
601-8010MD  
Digital Electronic Weld Probe 1,000LB With Case 1,000 LBS Insulated Digital 15.00000 IN
601-10000DLC  
Digital Load Cell Weld Gauge 10000LB With Case 10,000 LBS Digital Load Cell 13.00000 IN
601-3000DLC  
Digital Load Cell Weld Gauge 3000LB With Case 3,000 LBS Digital Load Cell 13.00000 IN
601-8500MD  
Digital Electronic Weld Probe 5,000LB With Case 5,000 LBS Insulated Digital 15.00000 IN
601-8300MD  
Digital Electronic Weld Probe 3000LB With Case 3,000 LBS Insulated Digital 15.00000 IN
601-8227MD-KG  
Digital Electronic Weld Probe 2,270Kg With Case 2,270 Kg Insulated Digital 15.00000 IN
601-8100MD  
Digital Electronic Weld Probe 10,000LB With Case 10,000 LBS Insulated Digital 15.00000 IN
601-8100  
Analog Hydraulic Weld Gauge 10,000LB Without Case 10,000 LBS Analog Hydraulic 7.00000 IN
601-8030  
Analog Hydraulic Weld Gauge 3,000LB Without Case 3,000 LBS Analog Hydraulic 7.00000 IN
601-8020  
Analog Hydraulic Weld Gauge 2,000LB Without Case 2,000 LBS Analog Hydraulic 7.00000 IN
601-8006  
Analog Hydraulic Weld Gauge 600LB Without Case 600 LBS Analog Hydraulic 7.00000 IN
601-5000DLC  
Digital Load Cell Weld Gauge 5,000LB With Case 5,000 LBS Digital Load Cell 13.00000 IN
601-5000  
Analog Hydraulic Weld Gauge 5,000LB Without Case 5,000 LBS Analog Hydraulic 7.00000 IN
Digital Hydraulic Weld Gauge 600LB With Case Digital Hydraulic Weld Gauge 3000LB With Case Digital Hydraulic Weld Gauge 200LB With Case Digital Hydraulic Weld Gauge 1500LB With Case Digital Electronic Weld Probe 44.48kN With Case Digital Electronic Weld Probe 4,540Kg With Case Digital Electronic Weld Probe 454Kg With Case Digital Electronic Weld Probe 13.30kN With Case Digital Electronic Weld Probe 4.45kN With Case Digital Electronic Weld Probe 1360Kg With Case Digital Electronic Weld Probe 22.24kN With Case Digital Electronic Weld Probe 1,000LB With Case Digital Load Cell Weld Gauge 10000LB With Case Digital Load Cell Weld Gauge 3000LB With Case Digital Electronic Weld Probe 5,000LB With Case Digital Electronic Weld Probe 3000LB With Case Digital Electronic Weld Probe 2,270Kg With Case Digital Electronic Weld Probe 10,000LB With Case Analog Hydraulic Weld Gauge 10,000LB Without Case Analog Hydraulic Weld Gauge 3,000LB Without Case Analog Hydraulic Weld Gauge 2,000LB Without Case Analog Hydraulic Weld Gauge 600LB Without Case Digital Load Cell Weld Gauge 5,000LB With Case Analog Hydraulic Weld Gauge 5,000LB Without Case